How to Stack Boxes on a Pallet for Shipping

TL;DR

• Stack heavy boxes at the bottom and avoid pyramid shapes for stability.
• Keep the pallet height under 220 cm and strap boxes securely.
• Place irregular-shaped or heavier items in the center for balance.
• Always check the condition of the pallet before loading to avoid damage.

How to stack boxes on a pallet

Organising a pallet shipment with many boxes together can be a difficult process, especially if the packages are of different shapes and sizes. Continue reading to find out how to stack pallets for shipping.

Jump to:

• What does stacking pallets mean?
• How to stack boxes on a pallet
• How many boxes can I stack on a pallet?
• How to stack boxes of different sizes or weights?
• How can I faster down-stack a pallet?
• Arrange palletised shipment

What does “stacking pallets” mean?

Stacked pallets are those in which multiple boxes are stacked on top of each other on a pallet, allowing for efficient shipment as one joint load. In this arrangement, the carrier also has the option to place another pallet on top.

When stacking pallets for shipping, it is important to follow proper guidelines to ensure stability and safety. Pallets should be stacked evenly, with each pallet aligning securely with the one below it. This helps maintain the integrity of the stack and minimises the risk of the pallets collapsing or the cargo falling off during transport.

You may also be interested in:

• How to pack and load pallets for shipping
• How to find the right pallet
• Difference between package and pallet shipping
• How to get a pallet delivery quote

How to properly stack boxes on a pallet for shipping

There are a few things you should keep in mind when stacking boxes on a pallet for transport or storage:

• Keep the heaviest items at the bottom to create a stable base for the rest of the load.
• Stack the boxes close to the edges of the pallet, but not over.
• Do not make a pyramid shape. For most stability, we recommend stacking the pallet in a cubic shape instead.
• Do not stack the goods too high. If you have the boxes piled up too high, there is an increased risk that some of the packages will shift and fall over during transport.
• Strap the boxes for optimal stability.
• Know the weight limit of the pallets. Overloading can make them difficult to handle and may cause bending or breakage.

To prepare perfectly your pallet, follow our simple guide, prepared by our logistics experts.

How many boxes can you stack on a pallet?

Depending on the size of the boxes you are placing, it is not recommended to exceed a height of 220 cm for Euro pallets. This dimension serves as an indicator for the safety of the goods during transport.

The Euro pallet weight is normally around 20-25 kg before loading, and the carrying capacity may vary for different types of pallets.

Keep in mind that you need to check if the pallet is in good condition, without any cracks or signs of mould.

You may want to read more about:

• Standard pallet dimensions
• Oversized pallet delivery
• Heavy pallet delivery
• Loading and unloading pallets from a truck

Stacking boxes of different weights and sizes on a pallet

• If the pallet you are transporting has different package sizes and weights, place the heavier ones in the centre. Concentrating the weight in the centre promotes the required stability of the pallet.
• If you are stacking a pallet with irregular shaped items, we recommend placing them in cuboidal packages or other special boxes. This will allow you to easily secure them with straps or belts. Keep in mind that if you use an additional box for the irregular shaped items, make sure to fill the voids with cushioning material to avoid movement during transport.
• Although not recommended, an alternative approach is to attach the item directly to the pallet without using boxes. Just make sure to wrap it tightly with bubble wrap and clear pallet wrap. For a cheaper and safer option, it is best to stack boxes on a pallet.
• If your boxes have almost identical content and weight, you can follow the recommended method of stacking pallets and placing them on the bottom of the pallet.

How can I faster down-stack a pallet?

If you have a pallet consisting of multiple boxes with different contents and sizes, it can be challenging to maintain organisation when you need to down-stack the pallet. To simplify the sorting process and save time, follow these steps:

• Prepare separate containers for each specific content category you need to separate.
• As you down-stack the items from the pallet, place each box or item into the appropriate container based on its content.

Read more about:

• Pallet delivery in Europe
• Pallet delivery to a residential address
• How to pick up a pallet with a forklift
• Moving a pallet without a forklift or jack

Arranging the delivery of palletised shipments

Getting a quote for shipping stackable pallets has never been easier! Our software instantly provides quotes for palletised deliveries to numerous destinations across Europe.

With our booking engine, you can also compare different services and find the most cost-efficient transport solution.

If you have particular shipping requirements that cannot be fulfilled by the services above, do not hesitate to contact us for a personalised solution.

Interested in learning more about pallet and freight shipping? Check all our articles about pallet deliveries.